{"id":349654,"date":"2023-09-28T09:07:40","date_gmt":"2023-09-28T07:07:40","guid":{"rendered":"https:\/\/srokacompany.com\/blog\/how-is-a-foil-carbon-made\/"},"modified":"2025-09-29T17:18:13","modified_gmt":"2025-09-29T15:18:13","slug":"how-is-a-foil-carbon-made","status":"publish","type":"post","link":"https:\/\/srokacompany.com\/en\/blog\/how-is-a-foil-carbon-made\/","title":{"rendered":"How is a foil carbon made?"},"content":{"rendered":"<div class=\"sommaire-container\">\n  <span class=\"sommaire-titre\">Contents<\/span>\n  <div class=\"sommaire-links\"><\/div>\n<\/div>\n\n<script>\n  document.addEventListener('DOMContentLoaded', function() {\n    const sommaireLinks = document.querySelector('.sommaire-links');\n    const headers = document.querySelectorAll('.sommaire-titles');\n\n    headers.forEach((header, index) => {\n      const id = `section-${index}`;\n      header.setAttribute('id', id);\n\n      const link = document.createElement('a');\n      link.href = `#${id}`;\n      link.textContent = `${index + 1} - ${header.textContent}`\n      link.classList.add('sommaire-link');\n\n      const listItem = document.createElement('span');\n      listItem.appendChild(link);\n\n      sommaireLinks.appendChild(listItem);\n    });\n  });\n<\/script>\n\n<div class=\"titre-text-cta-container\">\n      <h2 class=\"titre-text-cta-titre sommaire-titles\">How is a foil carbon made?<\/h2>\n    <div class=\"titre-text-cta-text\"><p>Building a foil carbon is no mean feat. There are <strong>different ways and techniques to build a foil carbon<\/strong>. However, building a foil carbon requires skill and know-how. In this article we detail the various steps involved in building a foil.<\/p>\n<p>We need to differentiate between the construction of the mast and fuselage assembly, and the fins, which are technically simpler to produce. <a href=\"https:\/\/srokacompany.com\/en\/produit\/elite-carbon-mast-14-mm-85-cm-fuselage\/\">An excellent foil carbon<\/a> is determined by its rigidity and glide, and therefore by the quality of the profiles used, the thickness (chord and overall thickness), and the quality of the materials used.<\/p>\n<p>From the outside, it&#8217;s very difficult to compare a high-performance (rigid) mast with a flexible one. A mast looks like a mast. However, performance on the water can be totally different. Some carbon masts are less stiff than some aluminum masts. And yet everyone thinks that carbon masts perform better.<\/p>\n<p>Let&#8217;s go into <strong>the details of foil carbon manufacturing<\/strong> to better understand and <a href=\"https:\/\/srokacompany.com\/en\/blog\/how-to-choose-your-foil-carbon-sroka\/\">choose your foil carbon<\/a>.<\/p>\n<\/div>\n  <\/div>\n\n<div class=\"titre-text-cta-container\">\n      <h2 class=\"titre-text-cta-titre sommaire-titles\">What are the steps involved in making a foil Carbone?<\/h2>\n    <div class=\"titre-text-cta-text\"><h3>The design<\/h3>\n<p>The design of carbon foils is a crucial step in the manufacturing process of a foil carbon.<\/p>\n<ul>\n<li>To work efficiently, the foil project manager draws up the most precise specifications possible, and determines the precise characteristics of what he is looking for to create this foil Carbone.<\/li>\n<li>The engineers then use advanced 3D software to design the foils with precision. This software determines the precise characteristics of each foil, enabling the best foil to be chosen to meet the customer&#8217;s specifications. <\/li>\n<li>Finally, he models the various parts of the foil: wings, fuselage, mast and deck, and optimizes their shape and fit by refining certain parts, or thickening potentially fragile areas.<\/li>\n<\/ul>\n<p>Thanks to these simulation tools, engineers can simulate the behavior of the foil under different conditions and observe the potential drag of each part of the foil, determine the potential speed of each fin or stabilizer.<\/p>\n<p>This step is fundamental to saving time in later prototyping. It enables informed decisions to be made when designing foil to obtain the best possible performance. <\/p>\n<p>The characteristics of a carbon mast for speed or for jumping are not the same. Effort constraints are different. As a result, mast shapes are adjusted according to needs.  <\/p>\n<p>As a general rule, if you&#8217;re looking for glide, you need to reduce the drag of the mast, fuselage and winglets. So, to reduce drag, we reduce the thickness of the mast chord and the thickness of the fuselage, while remaining as stiff as possible. The complexity of a good carbon foil lies between excellent finesse and maximum stiffness.  <\/p>\n<\/div>\n  <\/div>\n\n<div class=\"image-annotation-text-container image-annotation-text-left\">\n  <div class=\"image-annotation-text-img\">\n        \n    <img decoding=\"async\" src=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/09\/usinage-moule-carbone.jpg\" alt=\"Comment est fabriqu\u00e9 un foil carbone. L&#039;usinage du moule\" \/>\n  <\/div>\n  <div class=\"image-annotation-text-text-container\">\n          <h2 class=\"image-annotation-text-title sommaire-titles\">\n\n        Prototyping \/ mold machining      <\/h2>\n        <div class=\"image-annotation-text-description\"><p>Once the engineer and project manager have reached a compromise on the overall shape and performance of foil, the design phase begins with the production of a prototype.<\/p>\n<p>This stage involves machining the mold for the various parts of the foil. If the design is well executed, then the prototype is only a confirmation phase. If not, the 3D modeling has to be repeated.  <\/p>\n<p>Machining is carried out with high precision using a CNC, a machine that cuts aluminum or steel (wood or &#8220;lab&#8221; molds can also be made in certain cases for rapid propagation).<\/p>\n<\/div>\n          <\/div>\n<\/div>\n\n<div class=\"image-annotation-text-container image-annotation-text-right\">\n  <div class=\"image-annotation-text-img\">\n        \n    <img decoding=\"async\" src=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/09\/pose-du-carbone.jpg\" alt=\"positionnement du carbone dans le moule\" \/>\n  <\/div>\n  <div class=\"image-annotation-text-text-container\">\n          <h2 class=\"image-annotation-text-title sommaire-titles\">\n\n        Positioning the carbon fabrics in the mold.      <\/h2>\n        <div class=\"image-annotation-text-description\"><p>Once the mold is finished and polished, another machine laser-cuts the carbon fabric. Increasingly, pre-preg carbon is being used. This method has a number of advantages: it allows the ideal amount of resin to be applied to the carbon, avoids the need for personnel to work with toxic resin, and saves time and ensures considerable precision.  <\/p>\n<p>After this stage, the pieces of fabric are placed in the molds, oriented in specific ways to achieve greater strength in some areas and greater rigidity in others. Once the mold is closed, it is heated and compressed using a hydraulic press. <\/p>\n<p>Pieces of carbon fabric are oriented in the molds in specific ways to achieve greater strength in one place or greater rigidity in another. The angle at which the carbon fabrics are positioned, their quantity or thickness, all influence the mechanical strength of the part. This is one of the key stages in the production of foil carbon. If the factory has little or no knowledge of these fundamental techniques, then the part will never have the desired characteristics.   <\/p>\n<\/div>\n          <\/div>\n<\/div>\n\n<div class=\"image-annotation-text-container image-annotation-text-right\">\n  <div class=\"image-annotation-text-img\">\n        \n    <img decoding=\"async\" src=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/09\/presse-foil-carbone.png\" alt=\"Cuisson et mise sous presse d&#039;un m\u00e2t carbone\" \/>\n  <\/div>\n  <div class=\"image-annotation-text-text-container\">\n          <h2 class=\"image-annotation-text-title sommaire-titles\">\n\n        Cooking      <\/h2>\n        <div class=\"image-annotation-text-description\"><p>Once the mold is closed, it is heated and compressed using a hydraulic press (several tons). On some parts, an autoclave is used to increase the pressure even further. However, this requires a lot of manpower, time and infrastructure. Increasingly, we&#8217;re using large presses that can apply several tons of pressure to all the different parts of the mold.   <\/p>\n<\/div>\n          <\/div>\n<\/div>\n\n<div class=\"image-annotation-text-container image-annotation-text-left\">\n  <div class=\"image-annotation-text-img\">\n        \n    <img decoding=\"async\" src=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/09\/robot-sending-copie.jpg\" alt=\"pon\u00e7age des ailes de wing \u00e0 l&#039;aide d&#039;un robot\" \/>\n  <\/div>\n  <div class=\"image-annotation-text-text-container\">\n          <h2 class=\"image-annotation-text-title sommaire-titles\">\n\n        The finish      <\/h2>\n        <div class=\"image-annotation-text-description\"><p>Once baked, the excess material is removed. Each piece is sanded by hand or in a food processor to obtain a smooth surface. <\/p>\n<p>Finally, holes are drilled for inserts or screws. Varnish is then applied. The part is then tested in all directions to ensure it is flawless.  <\/p>\n<\/div>\n          <\/div>\n<\/div>\n\n<div class=\"image-annotation-text-container image-annotation-text-right\">\n  <div class=\"image-annotation-text-img\">\n        \n    <img decoding=\"async\" src=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/09\/Construction-mat-Carbone.jpg\" alt=\"\" \/>\n  <\/div>\n  <div class=\"image-annotation-text-text-container\">\n          <h2 class=\"image-annotation-text-title sommaire-titles\">\n\n        The test phase      <\/h2>\n        <div class=\"image-annotation-text-description\"><p>If everything meets the specifications, the desired performance on the water (thanks to tests in different wind, swell and size conditions) and resists mechanical stress in the workshop, then we can launch the industrialization phase, where each stage is optimized to produce a mass-produced foil.<\/p>\n<\/div>\n              <a href=\"https:\/\/srokacompany.com\/eshop\/foils-carbone\/\" id=\"image-annotation-text-cta-main\" class=\"buttonBlack image-annotation-text-cta image-annotation-text-cta-main\">\n                See all Carbon foils      <\/a>\n      <\/div>\n<\/div>\n\n<div class=\"titre-text-cta-container\">\n      <h2 class=\"titre-text-cta-titre sommaire-titles\">In conclusion.<\/h2>\n    <div class=\"titre-text-cta-text\"><p>Producing a foil in carbon requires a great deal of research and time to produce a high-performance, long-lasting product. Some brands want to speed up these different stages to produce quickly and create a marketing buzz. <\/p>\n<p>Our strategy is just the opposite. We prefer to take the time to ensure that each step is perfectly executed to produce a high-performance foil that lasts over time. This requires a great deal of patience, time and energy. But it results in a foil that is both exceptionally efficient and solid.   <\/p>\n<\/div>\n  <\/div>\n\n\n\n\n\n<section class=\"derniers_articles\">\n  <div class=\"pretitleLastArticles\"><img decoding=\"async\" src=\"https:\/\/srokacompany.com\/wp-content\/themes\/sroka\/img\/svg\/logo_sroka_alone.svg\" alt=\"logo sroka\">\n\t  \t  <span>Le Magazine<\/span>\n\t\t  <\/div>\n\n  <h2 class=\"titre_derniers_articles-title h2\"><\/h2>\n\n\n  \n      \n        <div class=\"derniersArticlesSwiper\">\n      <div class=\"swiper-wrapper\">\n                  <div class=\"swiper-slide itemderniers_articles\">\n            <div class=\"derniers_articles_item\">\n              <div>\n                <div class=\"derniers_articles_item_img\">\n                  <a class=\"item_imga\" href=\"https:\/\/srokacompany.com\/en\/blog\/how-to-surf-foil\/\">\n                    <img decoding=\"async\" width=\"563\" height=\"342\" src=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2022\/05\/fonctionnement-du-foil-surf-couverture.jpg\" class=\"attachment-full size-full wp-post-image\" alt=\"How to surf Foil\" srcset=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2022\/05\/fonctionnement-du-foil-surf-couverture.jpg 563w, https:\/\/srokacompany.com\/wp-content\/uploads\/2022\/05\/fonctionnement-du-foil-surf-couverture-300x182.jpg 300w, https:\/\/srokacompany.com\/wp-content\/uploads\/2022\/05\/fonctionnement-du-foil-surf-couverture-64x39.jpg 64w\" sizes=\"(max-width: 563px) 100vw, 563px\" \/>                  <\/a>\n                <\/div>\n                <div class=\"derniers_articles_item_texts_container\">\n                  <div class=\"category\">\n                    <div class=\"category-item-article\">Foil<\/div><div class=\"category-item-article\">Surf Foil<\/div>                    <div class='category-item-article'>14 April 2025<\/div>\n                  <\/div>\n                  <div class=\"derniers_articles_down\">\n                    <div class=\"derniers_articles_item_title\">\n                      <a href=\"https:\/\/srokacompany.com\/en\/blog\/how-to-surf-foil\/\">How to surf Foil<\/a>\n                    <\/div>\n                    <div class=\"derniers_articles_item_desc\">\n                      Surf-Foil emerged in the 2000s. Among the pioneers were such great names as Laird Hamilton, Dave Kalama&#8230;                    <\/div>\n                  <\/div>\n                <\/div>\n              <\/div>\n            <\/div>\n          <\/div>\n                  <div class=\"swiper-slide itemderniers_articles\">\n            <div class=\"derniers_articles_item\">\n              <div>\n                <div class=\"derniers_articles_item_img\">\n                  <a class=\"item_imga\" href=\"https:\/\/srokacompany.com\/en\/blog\/what-muscles-work-when-paddleboarding-2\/\">\n                    <img decoding=\"async\" width=\"2048\" height=\"1638\" src=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2025\/04\/pourquoi-faire-paddle-scaled-1.jpg\" class=\"attachment-full size-full wp-post-image\" alt=\"Which muscles are involved in paddling?\" srcset=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2025\/04\/pourquoi-faire-paddle-scaled-1.jpg 2048w, https:\/\/srokacompany.com\/wp-content\/uploads\/2025\/04\/pourquoi-faire-paddle-scaled-1-300x240.jpg 300w, https:\/\/srokacompany.com\/wp-content\/uploads\/2025\/04\/pourquoi-faire-paddle-scaled-1-1024x819.jpg 1024w, https:\/\/srokacompany.com\/wp-content\/uploads\/2025\/04\/pourquoi-faire-paddle-scaled-1-768x614.jpg 768w, https:\/\/srokacompany.com\/wp-content\/uploads\/2025\/04\/pourquoi-faire-paddle-scaled-1-1536x1229.jpg 1536w, https:\/\/srokacompany.com\/wp-content\/uploads\/2025\/04\/pourquoi-faire-paddle-scaled-1-600x480.jpg 600w\" sizes=\"(max-width: 2048px) 100vw, 2048px\" \/>                  <\/a>\n                <\/div>\n                <div class=\"derniers_articles_item_texts_container\">\n                  <div class=\"category\">\n                    <div class=\"category-item-article\">Stand Up Paddle<\/div>                    <div class='category-item-article'>12 April 2025<\/div>\n                  <\/div>\n                  <div class=\"derniers_articles_down\">\n 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class=\"attachment-full size-full wp-post-image\" alt=\"Selection of inflatable paddles: our 2026 comparison\" srcset=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/09\/padle-girly-van.jpg 1479w, https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/09\/padle-girly-van-300x215.jpg 300w, https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/09\/padle-girly-van-1024x735.jpg 1024w, https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/09\/padle-girly-van-768x551.jpg 768w, https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/09\/padle-girly-van-600x431.jpg 600w\" sizes=\"(max-width: 1479px) 100vw, 1479px\" \/>                  <\/a>\n                <\/div>\n                <div class=\"derniers_articles_item_texts_container\">\n                  <div class=\"category\">\n                    <div class=\"category-item-article\">How to choose your equipment<\/div><div class=\"category-item-article\">Stand Up Paddle<\/div><div class=\"category-item-article\">Tutorials<\/div>   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             <img decoding=\"async\" width=\"1400\" height=\"956\" src=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/04\/Comment-de\u0301buter-le-wing-foil.png\" class=\"attachment-full size-full wp-post-image\" alt=\"How to get started Wing Foil\" srcset=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/04\/Comment-de\u0301buter-le-wing-foil.png 1400w, https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/04\/Comment-de\u0301buter-le-wing-foil-300x205.png 300w, https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/04\/Comment-de\u0301buter-le-wing-foil-1024x699.png 1024w, https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/04\/Comment-de\u0301buter-le-wing-foil-768x524.png 768w, https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/04\/Comment-de\u0301buter-le-wing-foil-600x410.png 600w, https:\/\/srokacompany.com\/wp-content\/uploads\/2021\/04\/Comment-de\u0301buter-le-wing-foil-64x44.png 64w\" sizes=\"(max-width: 1400px) 100vw, 1400px\" \/>                  <\/a>\n                <\/div>\n                <div class=\"derniers_articles_item_texts_container\">\n                  <div class=\"category\">\n                    <div class=\"category-item-article\">Foil<\/div><div class=\"category-item-article\">How to choose your equipment<\/div><div class=\"category-item-article\">Tutorials<\/div>                    <div class='category-item-article'>6 April 2025<\/div>\n                  <\/div>\n                  <div class=\"derniers_articles_down\">\n                    <div class=\"derniers_articles_item_title\">\n                      <a href=\"https:\/\/srokacompany.com\/en\/blog\/how-to-get-started-wing-foil\/\">How to get started Wing Foil<\/a>\n                    <\/div>\n                    <div class=\"derniers_articles_item_desc\">\n                                          <\/div>\n                  <\/div>\n                <\/div>\n              <\/div>\n            <\/div>\n          <\/div>\n                  <div 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https:\/\/srokacompany.com\/wp-content\/uploads\/2018\/01\/touring-en-paddle-sroka-alpha-116-x-32-300x168.jpeg 300w, https:\/\/srokacompany.com\/wp-content\/uploads\/2018\/01\/touring-en-paddle-sroka-alpha-116-x-32-1024x575.jpeg 1024w, https:\/\/srokacompany.com\/wp-content\/uploads\/2018\/01\/touring-en-paddle-sroka-alpha-116-x-32-768x431.jpeg 768w, https:\/\/srokacompany.com\/wp-content\/uploads\/2018\/01\/touring-en-paddle-sroka-alpha-116-x-32-1536x863.jpeg 1536w, https:\/\/srokacompany.com\/wp-content\/uploads\/2018\/01\/touring-en-paddle-sroka-alpha-116-x-32-600x337.jpeg 600w\" sizes=\"(max-width: 1980px) 100vw, 1980px\" \/>                  <\/a>\n                <\/div>\n                <div class=\"derniers_articles_item_texts_container\">\n                  <div class=\"category\">\n                    <div class=\"category-item-article\">Stand Up Paddle<\/div><div class=\"category-item-article\">Tutorials<\/div>                    <div class='category-item-article'>22 March 2025<\/div>\n                  <\/div>\n                  <div class=\"derniers_articles_down\">\n                    <div class=\"derniers_articles_item_title\">\n                      <a href=\"https:\/\/srokacompany.com\/en\/blog\/what-size-paddle-to-choose\/\">What size paddle to choose?<\/a>\n                    <\/div>\n                    <div class=\"derniers_articles_item_desc\">\n                                          <\/div>\n                  <\/div>\n                <\/div>\n              <\/div>\n            <\/div>\n          <\/div>\n                  <div class=\"swiper-slide itemderniers_articles\">\n            <div class=\"derniers_articles_item\">\n              <div>\n                <div class=\"derniers_articles_item_img\">\n                  <a class=\"item_imga\" href=\"https:\/\/srokacompany.com\/en\/blog\/whats-the-best-wing-pack-foil\/\">\n                    <img decoding=\"async\" width=\"1220\" height=\"812\" src=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/02\/Photo_1710624520393.jpg\" class=\"attachment-full size-full wp-post-image\" alt=\"What&#8217;s the best wing pack foil?\" srcset=\"https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/02\/Photo_1710624520393.jpg 1220w, https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/02\/Photo_1710624520393-300x200.jpg 300w, https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/02\/Photo_1710624520393-1024x682.jpg 1024w, https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/02\/Photo_1710624520393-768x511.jpg 768w, https:\/\/srokacompany.com\/wp-content\/uploads\/2023\/02\/Photo_1710624520393-600x399.jpg 600w\" sizes=\"(max-width: 1220px) 100vw, 1220px\" \/>                  <\/a>\n                <\/div>\n                <div class=\"derniers_articles_item_texts_container\">\n                  <div class=\"category\">\n                    <div class=\"category-item-article\">Stand Up Paddle<\/div><div class=\"category-item-article\">Tutorials<\/div>                    <div class='category-item-article'>15 March 2025<\/div>\n                  <\/div>\n                  <div class=\"derniers_articles_down\">\n                    <div class=\"derniers_articles_item_title\">\n                      <a href=\"https:\/\/srokacompany.com\/en\/blog\/whats-the-best-wing-pack-foil\/\">What&#8217;s the best wing pack foil?<\/a>\n                    <\/div>\n                    <div class=\"derniers_articles_item_desc\">\n                      Comparison of the different types of wing packs foil available on the market                    <\/div>\n                  <\/div>\n                <\/div>\n              <\/div>\n            <\/div>\n          <\/div>\n                  <div class=\"swiper-slide itemderniers_articles\">\n            <div class=\"derniers_articles_item\">\n              <div>\n                <div class=\"derniers_articles_item_img\">\n                  <a 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<\/section>","protected":false},"excerpt":{"rendered":"","protected":false},"author":4,"featured_media":349663,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_uag_custom_page_level_css":"","_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[3373,3372],"tags":[3382],"class_list":["post-349654","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-foil","category-tutorials-en","tag-wing-foil-en-2"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>How is a carbon foil made?<\/title>\n<meta name=\"description\" content=\"A high-performance foil carbon is thin and stiff. How a foil carbon is made. This requires methodology and technical expertise.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/srokacompany.com\/en\/blog\/how-is-a-foil-carbon-made\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How is a carbon foil made?\" \/>\n<meta property=\"og:description\" content=\"A high-performance foil carbon is thin and stiff. How a foil carbon is made. 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How a foil carbon is made. 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